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IS-Q Series
Resistance Welding Control
High-Frequency Inverter
The IS-Q Series is designed to be used in combination with mechanical, pneumatical or motorised weld heads. It offers process control monitoring with MG-300A and with the OP-AWS3-A Active Welding System. The OP-AWS3-A integrates the process control of all mechanical and electrical parameters, static and dynamic process monitoring, quality analysis with advanced SPC feature and datalogging. More details are available in the OP-AWS3-A Technical Data Sheet.
Key Features:
IS-Q
Standard Display MFT1
TP-AWS3-A Touchscreen Display
Stranded Wire to Coil
Motor Fusing
Stranded Wire to Terminal
TECHNICAL DATA
IS-Q3000A IS-Q6000A IS-Q250A IS-Q500A
Performance range 0,75kA – 1,5 kA - 3 kA 6 kA 10 kA 20 kA
Weld current types Controlled DC inverter current Controlled DC inverter current AC or DC inverter
Features Inverter with integrated power on button, Performance and Control Electronics, Voltage control cable und removable Display MFT1 (optional: AWS3-Display) and additional: compact version w/integrated transformer, voltage sensor cableInverter with integrated power on button, Performance and Control Electronics, Voltage control cable und removable Display MFT1 (optional: AWS3-Display) and additional: Compact version w/integrated transformer, voltage sensor cableInverter with integrated power on button, Performance and Control Electronics, Voltage control cable und removable Display MFT1 (optional: AWS3-Display) and additional: Separate DC- or AC- transformerInverter with integrated power on button, Performance and Control Electronics, Voltage control cable und removable Display MFT1 (optional: AWS3-Display) and additional: Separate DC- or AC- transformer, external main fuse and net filter
Options 19“ plug-in unit without main unit 19“ plug-in unit ithout main unit 19“ plug-in unit without main unit 19“ plug-in unit without main unit
Control / control mode Current, voltage or power feedback control, independently adjustable independently for each pulse, APC (Active Part Conditioner) function and current, voltage, performance and energy limits Current, voltage or power feedback control, independently adjustable independently for each pulse, APC (Active Part Conditioner) function and current, voltage, performance and energy limitsCurrent, voltage or power feedback control, independently adjustable independently for each pulse, APC (Active Part Conditioner) function and current, voltage, performance and energy limits Current, voltage or power feedback control, independently adjustable independently for each pulse, APC (Active Part Conditioner) function and current, voltage, performance and energy limits
Programmable weld schedules / external weld schedule selection 99 at single axis; 49 per head at dual axis 99 at single axis; 49 per head at dual axis 99 at single axis; 49 per head at dual axis 99 at single axis; 49 per head at dual axis
# of weld pulses 1st and/or 2nd pulse, 2nd pulse can be repeated max 10 times (decrease adjustable down to 1% of 2nd pulse) 1st and/or 2nd pulse, 2nd pulse can be repeated max 10 times (decrease adjustable down to 1% of 2nd pulse) 1st and/or 2nd pulse, 2nd pulse can be repeated max 10 times (decrease adjustable down to 1% of 2nd pulse) 1st and/or 2nd pulse, 2nd pulse can be repeated max 10 times (decrease adjustable down to 1% of 2nd pulse)
Weld pulse control Up slope, weld-time, down-slope, break time, impuls cycle Up slope, weld-time, down-slope, break time, impuls cycle Up slope, weld-time, down-slope, break time, impuls cycle Up slope, weld-time, down-slope, break time, impuls cycle
Current measurement Integrated toroidal coil (Rogowski coil) Integrated toroidal coil (Rogowski coil) external toroidal coil external toroidal coil
Voltage measurement Potential free, external connection (X10 axis/head 1; X11 axis/head 2) Potential free, external connection (X10 axis/head 1; X11 axis/head 2) Potential free, external connection (X10 axis/head 1; X11 axis/head 2) Potential free, external connection (X10 axis/head 1; X11 axis/head 2)
Limit values Display with limit exceeding upper and lower limit, time limit, welding energy limit with sensitive components (weld to limit) Display with limit exceeding upper and lower limit, time limit, welding energy limit with sensitive components (weld to limit) Display with limit exceeding upper and lower limit, time limit, welding energy limit with sensitive components (weld to limit) Display with limit exceeding upper and lower limit, time limit, welding energy limit with sensitive components (weld to limit)
Out of limit error message Text indication with limit and device errors; monitoring limits for U, I or P; + and – tolerance windows individually adjustable Text indication with limit and device errors; monitoring limits for U, I or P; + and – tolerance windows individually adjustable Text indication with limit and device errors; monitoring limits for U, I or P; + and – tolerance windows individually adjustableText indication with limit and device errors; monitoring limits for U, I or P; + and – tolerance windows individually adjustable
Parts check Test pulse for part detection (pre-weld-check)Test pulse for part detection (pre-weld-check)Test pulse for part detection (pre-weld-check) Test pulse for part detection (pre-weld-check)
Operation One button toggle wheel, monochrome display, Optional: coloured OP-AWS3-A Display, Profibus or Ethernet IP One button toggle wheel, monochrome display, Optional: coloured OP-AWS3-A Display, Profibus or Ethernet IP One button toggle wheel, monochrome display, Optional: coloured OP-AWS3-A Display, Profibus or Ethernet IP One button toggle wheel, monochrome display, Optional: coloured OP-AWS3-A Display, Profibus or Ethernet IP
EU Certification CE CompliantCE Compliant CE Compliant CE Compliant
Continuous sound pressure level The equivalent continuous sound pressure level rated A is below 70 dB. Sound pressure levels may vary depending on the welding material and the environmental conditions. If necessary consult an acoustic specialist. The equivalent continuous sound pressure level rated A is below 70 dB. Sound pressure levels may vary depending on the welding material and the environmental conditions. If necessary consult an acoustic specialist. The equivalent continuous sound pressure level rated A is below 70 dB. Sound pressure levels may vary depending on the welding material and the environmental conditions. If necessary consult an acoustic specialist. The equivalent continuous sound pressure level rated A is below 70 dB. Sound pressure levels may vary depending on the welding material and the environmental conditions. If necessary consult an acoustic specialist.
Electrical data
Supply voltage 3x 400 VAC, ± 10%, PE; 3x 230 V (optional), ISQ20-MFC 19 ± 10%, PE : non-heating, 3 pole connector 3x 400 VAC, ± 10%, PE; 3x 230 V (optional), ± 10%, PE ISQ20-MFC 19”: non-heating, 3 pole connector 3x 400 VAC, ± 10%, PE3x 400 VAC, ± 10%, PE
Mains frequency 50 - 60 Hz 50 - 60 Hz 50 - 60 Hz 50 - 60 Hz
Fusing with 400 V: 3x 16 A, delayed; with 230 V (optional): 3x 32A, delayed with 400 V: 3x 16 A, delayed; with 230 V (optional): 3x 32A, delayed 3 x 32A, delayed3 x 125A, delayed (external)
Connecting cable with 400 V: 4 x 2.5 mm², with 230 V (optional): 4 x 4 mm²with 400 V: 4 x 2.5 mm², with 230 V (optional): 4 x 4 mm²4 x 6 mm²4 x 50 mm² shielded
Protection class IP30 ISQ20-MFC 19“: depending on housing IP30 ISQ20-MFC 19“: depending on housing IP30 ISQ20-MFC 19“: depending on housing IP30 ISQ20-MFC 19“: depending on housing
Welding transformer internal for 3 kA internal for 6 kA External DC: IT-60X AC: TRM3 14-9 V MT40X-530 External: DC: IT-113 AC: upon request
Power data IS-Q3000A IS-Q6000A IS-Q250A IS-Q500A
Connected load 11 kVA 11 kVA 22 kVA 85 kVA
Switching frequency max. 20 kHz max. 14 kHz 1 – 10 kHz (AC) 1 – 5 kHz (DC) depending on primary current 1 – 10 kHz (AC) 1 – 5 kHz (DC) depending on primary current
Output frequency 40 kHz 26 kHz 1 – 10 kHz (AC) 2 – 10 kHz (DC) 1 – 10 kHz (AC) 2 – 10 kHz (DC)
Fundamental frequency AC --- --- AC: 50 – 250 Hz AC: 50 – 250 Hz
Rated power 12 kVA 24 kVA 40 kVA (DC) 25 kVA (AC), DC with IT 113: 75 kVA; dep on transformer
Max weld current 3 kA with 5% d.r. 6 kA with 5% d.r. 10 kA with 8% d.r. DC only 20 kA with 15% d.r. DC only
Max. weld period 320 ms/pulse320 ms/pulse 640 ms/pulse320 ms/pulse
Min. weld period 0.7 ms 0.7 ms DC: 0,7 ms AC: 0,5 x impuls frequency DC: 0,7 ms AC: 0,5 x impuls frequency
Rated output current 2 kA 11% d.r. 3 kA 20% d.r. depending on transformer depending on transformer
Min. terminal voltage 4 V with 3 kA4 V with 6 kADC: 4 V with 10 kA AC: dep on transformer DC with IT 113: 3 V at 25 kA; AC: dep on transformer
Max. open-circuit voltage 10 V10 V DC: 10 V AC: dep on transformer DC: 11 V AC: dep on transformer
Interface
Secondary connections CU-rails, 2 x M8 internal thread CU-rails, 2 x M8 internal thread Depending on transformer Depending on transformer
Analog input Pressure sensor for proportional valve Pressure sensor for proportional valve Pressure sensor for proportional valve Pressure sensor for proportional valve
Analog output Proportional valve control Proportional valve control Proportional valve control Proportional valve control
Digital interfaces via D-Sub-9 socket; welding data output in ASCII-compatible printing format via D-Sub-9 socket; welding data output in ASCII-compatible printing format via D-Sub-9 socket; welding data output in ASCII-compatible printing format via D-Sub-9 socket; welding data output in ASCII-compatible printing format
Binary interface input Start, quick stop, pressure switch, proximity switches, pressure sensor Start, quick stop, pressure switch, proximity switches, pressure sensor Start, quick stop, pressure switch, proximity switches, pressure sensor Start, quick stop, pressure switch, proximity switches, pressure sensor
Binary interface output a.o. stepping contact, counter, set point deviation, closing stroke, welding pressure, air valves a.o. stepping contact, counter, set point deviation, closing stroke, welding pressure, air valves a.o. stepping contact, counter, set point deviation, closing stroke, welding pressure, air valves a.o. stepping contact, counter, set point deviation, closing stroke, welding pressure, air valves
Operation
Cooling Forced air ventilation, temperature controlled Forced air ventilation, temperature controlled Transformer water cooledInverter and transformer water cooled
Moisture 40 - 70 %, not condensating 40 - 70 %, not condensating40 - 70 %, not condensating 40 - 70 %, not condensating
Ambient Temperature 0 - 40°C 0 - 40°C 0 - 40°C0 - 40°C
. IS-Q3000AIS-Q6000A IS-Q250AIS-Q500A
Weight inverter approx 33 kg approx 43 kgapprox 20 kg (without transforner) approx 31 kg (without transforner etc)
Dimensions inverter (BxHxW) 216 x 420 x 480 mm 216 x 420 x 550 mm (including projection) ISQ20-MFC-19": 482 x 174 x 315 mm 216 x 420 x 480 mm 216 x 420 x 550 mm (including projection) ISQ20-MFC-19": 482 x 174 x 315 mm 216 x 420 x 480 mm 216 x 420 x 550 mm (including projection) ISQ20-MFC-19": 482 x 174 x 315 mm 216 x 420 x 480 mm 216 x 420 x 550 mm (including projection) ISQ20-MFC-19": 482 x 174 x 315 mm
Weight transformer --- --- IT-60X: approx 16 kg TRM3: approx 45 kg MT-40X-530: approx 63 kg IT-113: approx 25,5 kg
Dimensions transformer (BxHxW) in mm --- --- TRM3: 360 x 150 x 185 IT-60X: 284 x 110 x 170 MT-40X-530: 732 x 92 x235 IT-113: 420 x 125 x 230
 
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